COMPOUND & MASTERBATCH
Xinda Ekstruder
XINDA

 

Videos :

Co-Kneader Working Principle

Co-Kneader HFFR Cable Compound Line (Grav. Feeders)

Co-Kneader PVC Compound Line (100PVC+160CaCO3)

Co-Kneader PVC Compound Line Test (Medical Grade PVC)

Co-Kneader Masterbatch Line

Co-Kneader Compound Line
(Eccentric Die Face Cutting)

Co-Kneader Compound Line
(Underwater Cutting)

Co-Kneader Compound Line
(Die Face Cutting)

compounder
XINDA - The Birthplace of China's First Co-Kneader...

As the latest technology of Xinda, New Generation Co-Kneader was named as SKW series. This new technology occurs better dispersion by working together with rows of kneading pins on the liners. Also, there will be less friction heat and less energy consumption owing to the New Generation Co-Kneader technology.

Co-Kneader

The optional equipments of SKW serials (such as oil thermoregulator heating/cooling system, eccentric cutting system, Mayr (German) or Compomac (Italy) torque limiter...) are standard equipments for SKW serials of Co-Kneader.

Co-Kneader             Co-Kneader

 

APPLICATIONS
CABLE COMPOUNDS
MASTERBATCH
HFFR
High Concantrated Color Masterbatch
XLPE
Black and White Masterbatch
Semi-Conductive Compounds
High Loading Filler Masterbatch
Black Sheathing
PET / PP / PA Fiber Masterbatch


Technical Features;

Model SKW-85 SKW-105 SKW-125
Screw Diameter
85 mm
105 mm
125 mm
L/D
15 - 22
15 - 22
15 - 22
Max. Screw Speed
600 rpm
600 rpm
600 rpm
Main Motor Power
110 - 160 kw
200 - 280 kw
350 - 450 kw
Second Stage Screw Diameter
150 mm
180 mm
220 mm
Second Stage L/D
7
7
7
Second Stage Max. Screw Speed
60 rpm
60 rpm
60 rpm
Second Stage Motor Power
55 kw
75 kw
110 kw


Refference Capacities;

  SKW-85 SKW-105 SKW-125
HFFR Cable Compounds
200 - 400
500 - 800
800 - 1500
Black Sheathing
200 - 400
500 - 800
800 - 1500
Semi-Conductive Insulating Compouns
200 - 400
500 - 800
800 - 1500
Silane XLPE Cable Compounds
200 - 400
500 - 800
800 - 1500
High Concetrated Color Masterbatch
150 - 350
400 - 700
700 - 1200
Carbon Black Masterbatch
150 - 350
400 - 700
700 - 1200
High Loading Filler Masterbatch
200 - 400
600 - 1000
900 - 1600
Fiber Reinforced Masterbatch
150 - 350
400 - 700
700 - 1200


HFFR Cable Compound Production Layout;

Co-Kneader


Advantages;

  • Less process temperatures, less energy consumption,
  • Extremely homogenous mixing,
  • Full self-wiping without any dead point,
  • Dispersive mixing without destroying delicate fillers,
  • High volumetric loadings of fillers and additives,
  • Efficient blending of liquid components,
  • Broad application for compounding without changing hardware,
  • Axially opened split barrel quarantees ease of cleaning and fast maintenance,
  • Replacement parts such as screws, liners and pins can be change individually. All are modular.